Revolutionizing Building Envelopes: The PV4 Trapezoidal Glazed Double Layer Roll Forming Machine

The relentless pursuit of energy-efficient, beautiful, and structurally superior buildings has led to a groundbreaking innovation: the PV4 Trapezoidal Double Glazing Press. This machine goes beyond traditional metal fabrication by integrating trapezoidal structural integrity with glazed structural integrity in one continuous process. For forward-thinking manufacturers serving the high-performance building industry, this machine is more than an upgrade; it’s a paradigm shift.

Specification

Why the PV4 glazed double layer roll forming machine Changes Everything

1. Production efficiency

Double production capacity output: The PV4 glazed double-layer roll forming machine can press two types of tiles, which is equivalent to one device having the production capacity of two single-layer machines.

Reduce equipment investment costs: Enterprises do not need to purchase two single-layer machines, saving equipment purchase costs, installation space and later maintenance costs. Purchasing a PV4 glazed double-layer roll forming machine saves equipment costs compared to two single-layer machines. Shorten the changeover time: If you need to switch tile specifications, the double-layer machine only needs to adjust the upper or lower mold, while the single-layer machine needs to stop the whole machine for debugging. The double-layer design can shorten the changeover time from 2 hours to 30 minutes, improving production continuity.

2. Product quality and specification flexibility

Precise size control: PV4 glazed double layer roll forming machines are usually equipped with high-precision hydraulic systems and mold positioning devices to ensure that the size error of the upper and lower tiles is ≤1.0mm, such as the slope of trapezoidal tiles, the curvature of glazed tiles and other details are more unified, reducing installation problems caused by size deviations.

Diversified specification production: The upper layer can press glazed tiles, and the lower layer can press trapezoidal tiles to meet the needs of different architectural styles. For example, the same equipment can produce glazed tiles for villas and trapezoidal colored steel tiles for industrial plants at the same time, adapting to diversified market orders.

3. Convenience of equipment operation and maintenance

Intelligent control system: Most PV4 glazed double layer roll forming machine are equipped with PLC touch screen control systems, which can preset tile specifications (such as length, curvature, thickness), switch production modes with one key, reduce the technical requirements for operators, and novices can take up their posts after 1-2 days of training.

Modular maintenance design: The upper and lower molds, hydraulic systems, transmission components, etc. are installed in a modular manner. If a layer fails, it can be disassembled and repaired separately without affecting the production of the other layer. For example, the replacement time of the upper mold can be shortened to 1 hour, and the maintenance efficiency is increased by 50%.

Safety protection upgrade: Equipped with safety facilities such as emergency stop button, overload protection, hydraulic system pressure relief device, etc., compared with traditional single-layer machines, it can reduce the safety risks of operators and meet industrial safety standards.

IV. Market adaptability and application scenarios

Quick response to market demand: When the market demand for a certain type of tile surges (such as municipal engineering urgently needs trapezoidal tiles), the PV4 glazed double layer roll forming machine can be temporarily adjusted to produce the same type of tiles on both layers, and the production capacity is instantly doubled, helping enterprises seize short-term order opportunities.

Adapt to a variety of building scenarios:

Civil buildings: production of glazed tiles for ancient building restoration, Chinese-style villa roofs, and trapezoidal tiles for ordinary residential roofs.

Industrial buildings: Trapezoidal color steel tiles are used for factory and warehouse roofs, with waterproof and heat-insulating properties.

Municipal engineering: glazed tiles are used for park pavilions and antique street buildings, and trapezoidal tiles are used for municipal facility roofs.

Operation Workflow:

Coil Loading: Metal coils are mounted onto the decoiler, automatically fed into the machine.

Leveling & Feeding: A pre-leveling unit straightens the material before it enters the dual-layer forming section.

Cutting & Stacking: A flying shear cuts panels to preset lengths, which are then auto-stacked for packaging.

Our photos with our customers

WHY CHOOSE US?

about us

We, Tianjin Haixing a professional cold roof roll forming machine manufacturer, we have been focusing on this field for 28 years and support ODM/OEM, our equipment includes roof roll forming machine, floor deck roll forming machine, automatic decoler, shutter door roll forming machine, light keel roll forming machine, purlin machine, cable tray punch machine, and other related construction equipment. We cooperating with 150+ countries & 5,000+ Partners.

FAQ

Q: Are you a trading company or a factory?
A: We are factory with professional production team and service consciousness just for exporting various types of cold roll forming machines.

Q: Can a machine produce only one style panel profile?
A: Not complete. Suitable for Hydraulic Metal Trapezoidal Glazed Corrugated Three Layer Roof Roll Forming Machine Three Layer Roof Roll Forming Machine . It can produce more than 3 panels.

Q: How long does it take to manufacture the machine?
A: In general, the PV4 glazed double-layer roll forming machine can be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.

Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing and packaging on the roll surface and shaft.

Q: What can you do if the machine broken?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation and we provide technical support for the entire life cycle of the device.